CE Certification China Oilfield Fracturing Flowback Fluid Treatment System - Reliable Suppliers & Factory Solutions Factories, Manufacturer

,

Shanghai Tongjie Environmental Protection, a leading China supplier of environmental solutions, has engineered a state-of-the-art produced water treatment system specifically for oil fields.
This advanced system is designed to handle oil tolerance levels of ≤5000 ppm and total dissolved solids (TDS) of ≤150,000 ppm. It utilizes a comprehensive treatment process that includes oil removal, softening, DTRO (Dissolved Total Oxygen Removal), and concentration. The treated reinjected water meets strict quality criteria, achieving ≤5 mg/L oil and ≤1 mg/L suspended solids, thus supporting zero-discharge reuse of fracturing discharge fluid. Our skid-mounted container unit allows for rapid commissioning within just 15 days and features intelligent unmanned operation alongside remote monitoring capabilities. This robust solution is ideal for harsh environments, making it perfect for applications in regions like the Middle East and Kazakhstan, and guarantees effortless compliance with regulatory standards. As a trusted factory in China, we are committed to providing reliable and efficient water treatment solutions for the oil and gas industry.

,

Product Description

Our Solution

Shanghai Tongjie Environmental Protection's oilfield produced water treatment system is specifically designed for oilfields in the Middle East, Kazakhstan, Xinjiang, and other regions. It employs a full-process technology comprising "pre-treatment (oil removal/gas flotation) + softening + ultrafiltration + DTRO high-pressure reverse osmosis + concentrate concentration." The influent contains ≤5000 ppm oil and ≤150,000 ppm TDS; the treated reinjected water meets standards (oil content ≤5 mg/L, suspended solids ≤1 mg/L), achieving zero discharge and reuse of fracturing discharge fluid. The system features containerized modular design with factory prefabrication and commissioning, enabling on-site operation within 15 days.

Core Technical Parameters

Oil content in influent ≤5000 ppm
Inlet TDS ≤150,000 ppm
Oil content in effluent ≤5 mg/L (for reinjection)
Suspended solids in effluent ≤1 mg/L (for reinjection)
Processing capacity 100–5000 tons/day (customizable)
Process Air flotation + Softening + Ultrafiltration + DTRO + Concentration
Format 20-foot/40-foot container skid-mounted unit

Concentration System Parameters

Inlet TDS 10,000–50,000 ppm
After concentration, TDS 150,000 ppm+
Processing capacity 50–5000 tons/day (customizable)
Process Pretreatment + OARO + MVR

Application Scenarios

Oilfield Fracturing Flowback Fluid

◈ Oilfield produced water: Middle East/Kazakhstan oilfield produced water reinjection

◈ Fracking discharge fluid: Zero-emission shale oil/shale gas fracturing fluids with reuse capabilities

◈ Drilling Wastewater: Advanced Treatment of Drilling Mud Water and Well Wash Water

◈ Offshore Platform: Platform oil-contaminated wastewater and produced water purification and reinjection.

An ideal solution for meeting short-term or long-term decentralized water supply demands

Frequently Asked Questions

Can high oil content (5000 ppm) be treated?
Through multi-stage air flotation combined with coalescence oil removal, the oil concentration is reduced from 5000 ppm to ≤5 mg/L, ensuring stable compliance with reinjection standards.
Is it suitable for desert environments with extreme temperatures?
Yes, the system is designed to withstand temperatures from -30°C to 55°C. It features dust and sand resistance and explosion-proof components, making it ideal for extreme oilfield conditions.
Can the system operate without human supervision?
With fully automatic operation, remote monitoring, and fault early warning capabilities, it enables unmanned operation, significantly reducing labor and maintenance costs.
Is system scaling severe?
By utilizing chemical softening, anti-fouling membranes, and automated online cleaning, the scaling risk is reduced by 80%, ensuring long-term stable operation.
How long does it take to start operation on-site?
Due to the containerized modular design and factory pre-commissioning, the system can be fully operational on-site within 15 days of arrival.
Is the processing capacity customizable?
Yes, we offer customizable solutions ranging from 50 to 5000 tons per day to meet specific oilfield requirements and decentralized water supply demands.

Other Featured Products

Seawater Desalination

Modular Seawater Desalination

ZLD System

High-Salinity ZLD System

OEM Manufacturing

OEM Precision Manufacturing

Send Inquiry

Related Products