CE Certification China Oilfield Fracturing Flowback Fluid Treatment System - Suppliers & Factory for Zero-Discharge Solutions Factories, Factory
Shanghai Tongjie Environmental Protection, a leading factory in China, has developed an advanced produced water treatment system specifically designed for oil fields. This cutting-edge system effectively manages oil content tolerance of ≤5000 ppm and total dissolved solids (TDS) of ≤150,000 ppm. By integrating multiple treatment processes, including oil removal, softening, dissolved total oxygen removal (DTRO), and concentration, our solution ensures that the treated water meets strict quality standards, with oil levels reduced to ≤5 mg/L and suspended solids to ≤1 mg/L. This enables zero-discharge reuse of fracturing discharge fluid, Designed as a skid-mounted container unit, our system allows for rapid commissioning within 15 days and features intelligent unmanned operation with remote monitoring capabilities. It is built to withstand harsh environments, making it ideal for use in regions such as the Middle East and Kazakhstan. As trusted suppliers in the industry, we guarantee that our solution meets all regulatory compliance requirements, providing efficient and eco-friendly water treatment options for oil fields
Shanghai Tongjie Environmental Protection's oilfield produced water treatment system is specifically designed for oilfields in the Middle East, Kazakhstan, Xinjiang, and other regions. It employs a full-process technology comprising "pre-treatment (oil removal/gas flotation) + softening + ultrafiltration + DTRO high-pressure reverse osmosis + concentrate concentration." The influent contains ≤5000 ppm oil and ≤150,000 ppm TDS; the treated reinjected water meets standards (oil content ≤5 mg/L, suspended solids ≤1 mg/L), achieving zero discharge and reuse of fracturing discharge fluid. The system features containerized modular design with factory prefabrication and commissioning, enabling on-site operation within 15 days.
⚙️ Core Technical Parameters
Oil content in influent
≤5000 ppm
Inlet TDS
≤150,000 ppm
Oil content in effluent
≤5 mg/L (for reinjection)
Suspended solids in effluent
≤1 mg/L (for reinjection)
Processing capacity
100–5000 tons/day (customizable)
Process
Air flotation + Softening + Ultrafiltration + DTRO + Concentration
Format
20-foot/40-foot container skid-mounted unit
📊 Concentration Performance
Inlet TDS
10,000–50,000 ppm
After concentration, TDS
150,000 ppm+
Processing capacity
50–5000 tons/day (customizable)
Process
Pretreatment + OARO + MVR
🌍 Application Scenarios
Oilfield produced water: Middle East/Kazakhstan oilfield produced water reinjection
Fracking discharge fluid: Zero-emission shale oil/shale gas fracturing fluids with reuse capabilities
Drilling Wastewater: Advanced Treatment of Drilling Mud Water and Well Wash Water
Offshore Platform: Platform oil-contaminated wastewater and produced water purification
An ideal solution for meeting short-term or long-term decentralized water supply demands
📦 Other Products
Modular Seawater Desalination
Wastewater Volume Reduction & ZLD
OEM Precision Manufacturing
❓ Frequently Asked Questions
Q: Can high oil content (5000 ppm) be treated effectively?
A: Yes. Through multi-stage air flotation combined with coalescence oil removal, the oil concentration is reduced from 5000 ppm to ≤5 mg/L, ensuring stable compliance with reinjection standards.
Q: Is the system suitable for desert environments with extreme temperatures?
A: Absolutely. It is engineered to withstand temperatures from -30°C to 55°C. The units feature dust/sand resistance and explosion-proof designs, ideal for extreme oilfield conditions.
Q: Can the system operate without constant human supervision?
A: Yes. The system features fully automatic operation, remote monitoring, and fault early warning capabilities, enabling unmanned operation and reducing maintenance costs.
Q: How do you handle system scaling in high TDS water?
A: By utilizing chemical softening, anti-fouling membranes, and integrated online cleaning (CIP), the scaling risk is reduced by 80%, ensuring long-term stable operation.
Q: What is the typical lead time for on-site operation?
A: Due to our containerized modular design and factory pre-commissioning, the system can be fully operational on-site within 15 days of arrival.
Q: Are the processing capacities customizable for specific projects?
A: Yes, while our standard range is 100–5000 tons/day, we can customize the skid-mounted units to meet your specific volume requirements and water quality parameters.