CE Certification China Suppliers Factory for Fracturing Flowback Water Reuse Treatment Equipment for Oil & Gas Field Stimulation Suppliers, Supplier

,

The Fracturing Flowback Water Reuse Treatment Equipment is an advanced water treatment solution specifically designed for oil and gas field stimulation operations. As a leading China supplier and factory, we recognize the unique challenges posed by dispersed well sites, varying water quality, and the need for quick on-site treatment. Our equipment offers a carefully integrated system that includes essential modules such as physical separation, chemical oxidation, solid-liquid separation, and membrane filtration. This innovative design ensures an efficient closed-loop process: influent → treatment → reuse. Trust our expertise to enhance your operations and meet your water treatment needs effectively.

,

Product Description

⚙️Core Technical Parameters

Shale gas development relies on large scale hydraulic fracturing, with single well water consumption as high as 10,000–30,000 m³ and flowback rates of 15%–80%. The flowback fluid typically contains >1,000 mg/L oil, 2,000–8,000 mg/L suspended solids (SS), and large amounts of high molecular weight polymer additives, making its viscosity up to ten times that of ordinary wastewater. If improperly disposed of, such complex, high salinity, high COD waste fluid can not only impose long term ecological pressure on soil and groundwater but also increase oilfield operational risks and costs due to equipment scaling, blockage, and rising reinjection pressure.

Traditional treatment and hauling modes are being squeezed from two sides: on the one hand, the National Energy Administration has explicitly required that by 2026, the water reuse rate for oil & gas field wastewater in China must reach over 85%; on the other hand, the Technical Specification for Collection and Treatment of Shale Oil Fracturing Flowback Fluid (NB/T 11838 2025) is about to be formally implemented.

Our Fracturing Flowback Water Reuse Treatment Equipment is an integrated solution tailored specifically for onsite oil & gas field operations. Targeting the typical characteristics of flowback fluid – high viscosity, high turbidity, and highly variable composition – it adopts a multi stage process coupling “pretreatment + advanced oxidation + membrane separation + deep polishing”.

🔄Core Process Flow

Raw fluid collection → Pretreatment (gel breaking / conditioning) → Flotation (oil/SS removal) → Advanced oxidation (electrocatalytic oxidation / ozone catalysis) → Multistage filtration (UF/NF) → Treated effluent reuse (fracturing fluid preparation / reinjection) → Concentrate / solid waste offsite disposal or resource recovery.

🏗️Application Scenarios

Shale Gas Fracturing Flowback Fluid
Shale Gas Fracturing Flowback Fluid On Site Reuse

Deployed at the well site to treat flowback locally. Treated effluent is directly reused for new fracturing fluid, reducing fresh water extraction and transportation costs. Fuling Shale Gas Field has treated over 1.2 million m³.

Tight Gas Fracturing Treatment
Tight Gas / Coalbed Methane Treatment

Effective removal of high valent cations and suspended solids from high viscosity, deep color fluids using a combined process of oxidation, flocculation, and membrane filtration.

Oil & Gas Field Produced Water
Oil & Gas Field Produced Water Reuse

Supports large volume reuse for fracturing or water injection. Zhongyuan Oilfield achieved over 10,000 m³ of reuse, saving more than 2 million CNY in costs.

Emergency Treatment
Oilfield Operation Wastewater Emergency Treatment

Mobile truck-mounted units for scattered wastewater. Meets "no landing" environmental requirements and reduces secondary pollution risks during temporary operations.

Centralized Wastewater Treatment Stations

Parallel operation of multiple units for blocks with high production and dense well patterns, enabling large scale uniform treatment.

Zero Liquid Discharge (ZLD) Scenarios

Optional MVR evaporation module achieves full recovery of water and crystalline salts. Zigong shale gas project produces premium grade refined industrial dry salt from wastewater.

An ideal solution for meeting short-term or long-term decentralized water supply demands

❓Frequently Asked Questions

Is system scaling severe?
With chemical softening, anti-fouling membrane, and online cleaning, the scaling risk is reduced by 80%, ensuring long-term stable operation.
What is the required water reuse rate for oilfields?
The National Energy Administration requires that by 2026, the water reuse rate for oil and gas field wastewater must reach over 85%.
Can the equipment handle high viscosity flowback fluid?
Yes, the system is specifically designed for fluids with viscosity up to ten times that of ordinary wastewater using advanced oxidation and multi-stage filtration.
How is the equipment deployed on-site?
It offers flexible deployment options including skid-mounted, containerized, or truck-mounted units for rapid response and local treatment.
Does this solution support Zero Liquid Discharge (ZLD)?
Yes, by adding an optional MVR evaporation and crystallization module, the system can achieve a complete "wastewater-water-salt" cycle.
What are the primary benefits of on-site treatment?
It significantly reduces fresh water dependence, eliminates high hauling and disposal costs, and ensures compliance with tightening environmental regulations.

📦Other Related Products

Product 1
Modular Seawater Desalination
Product 2
High-Salinity ZLD System
Product 3
OEM Precision Manufacturing
Product 4
Water Reuse Equipment

📧Send Inquiry

Related Products