CE Certification Osmosis-Assisted Reverse Osmosis System for High Salinity Wastewater Concentration - China Suppliers & Factory Solutions Factory, Manufacturers

The OARO system is an advanced solution for high salinity brine deep concentration, built on the osmosis-assisted principle. This innovative system, developed by leading suppliers in China, features a draw solution recirculation loop, a multi-stage counter-current configuration, and cutting-edge high-pressure membrane separation technology. It is specifically designed for zero liquid discharge (ZLD) pre-treatment, high salinity wastewater concentration, and effective salt resource recovery. As a reliable factory in the industry, we ensure that our products meet the highest standards for efficiency and sustainability.

Product Description

Core Features

AORO PLANT
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In the field of high salinity wastewater treatment, conventional reverse osmosis has long faced a hard technical barrier: when feed TDS exceeds about 75 g/L, the osmotic pressure difference across the membrane forces operating pressure to approach – or even exceed – the safe limits of membrane elements. The traditional solution is to switch to thermal processes such as multi effect evaporation or mechanical vapor recompression (MVR), but thermal concentration consumes over 20 kWh/m³, accounting for up to 80% of the operating cost of a zero liquid discharge (ZLD) system.

AORO SYSTEM
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OARO fundamentally changes this situation. It cleverly integrates reverse osmosis and forward osmosis principles by introducing a saline draw solution on the permeate side to actively reduce the transmembrane osmotic pressure difference. This keeps the net driving pressure across the membrane within a safe and economical range. This mechanism allows the system to concentrate 35 g/L brine to 125 g/L with an energy consumption as low as 4 kWh/m³, or push brine concentration to the saturation level of 250,000–260,000 ppm under conventional 70 bar pressure. Compared to traditional ZLD routes, OARO can reduce the thermal evaporation/crystallization load by more than 60% and lower total system costs by up to 60%.

An ideal solution for meeting short-term or long-term decentralized water supply demands

Core Process Flow

High salinity wastewater (the feed solution) is pressurised and enters the high pressure side of the OARO membrane element, while a low concentration salt solution (the draw solution, typically prepared by diluting a portion of the system’s own concentrate) flows on the permeate side. Under the applied driving pressure, water molecules migrate from the high pressure side to the low pressure side, the feed concentration continuously increases, and the draw solution is gradually diluted. The diluted draw solution can be either recycled back as fresh draw solution or further desalinated by a downstream RO unit to recover fresh water. Through multi stage counter current series connection, the system can approach salt saturation in a cascading manner.

Application Fields

ZLD

Zero Liquid Discharge (ZLD)

Specific scenarios: ZLD front‑end membrane concentration for coal chemicals, power plant desulfurization. Dramatically reduces evaporation load and lowers total system cost by up to 60%.

Oil & Gas

Oil & Gas Produced Water

Effectively treats produced water with high TDS and organics. Membrane flux loss can be reduced from 20% to

Lithium

Lithium Extraction & Resource Recovery

Concentrates low‑grade brines to saturation, creating ideal conditions for lithium/potassium selective precipitation from salt lakes.

Seawater

Seawater Desalination Concentrate

Concentrates brine to >250,000 ppm, reducing discharge volume and recovering valuable salts like NaCl for the chlor‑alkali industry.

Industrial

Industrial Wastewater Salt Recovery

Recovers high-purity salts from textile, pharmaceutical, and electroplating wastewater to offset ZLD operating costs.

RO Concentrate

RO Concentrate Re‑concentration

Secondary concentration of RO concentrate from 70–80 g/L to >150 g/L, increasing ZLD capacity without expanding evaporators.

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Frequently Asked Questions

Q1: What is OARO technology?

OARO (Osmotically Assisted Reverse Osmosis) integrates reverse osmosis and forward osmosis principles by using a draw solution to reduce transmembrane osmotic pressure, allowing for much higher concentration levels than traditional RO.

Q2: How much energy can OARO save?

OARO can reduce energy consumption to as low as 4 kWh/m³ for high-salinity brine, compared to over 20 kWh/m³ required by traditional thermal evaporation processes.

Q3: What is the maximum concentration OARO can achieve?

Under conventional 70 bar pressure, OARO systems can push brine concentration to near-saturation levels of 250,000–260,000 ppm.

Q4: Can OARO be used for lithium extraction?

Yes, OARO is ideal for concentrating low-grade brines from salt lakes to saturation, which is a critical step for subsequent lithium and potassium recovery.

Q5: How does OARO benefit ZLD systems?

It reduces the thermal evaporation/crystallization load by more than 60%, significantly lowering the total capital and operating costs of Zero Liquid Discharge systems.

Q6: Is OARO effective for oil and gas produced water?

Absolutely. OARO handles high TDS, organics, and complex salts effectively, maintaining high membrane flux with minimal loss when paired with proper pre-treatment.

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