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ODM China Suppliers Factory for Oilfield Fracturing Flowback Fluid Treatment System with Zero-Discharge Technology Suppliers, Manufacturer
Product Description
Our Solution
Shanghai Tongjie Environmental Protection's oilfield produced water treatment system is specifically designed for oilfields in the Middle East, Kazakhstan, Xinjiang, and other regions. It employs a full-process technology comprising "pre-treatment (oil removal/gas flotation) + softening + ultrafiltration + DTRO high-pressure reverse osmosis + concentrate concentration." The influent contains ≤5000 ppm oil and ≤150,000 ppm TDS; the treated reinjected water meets standards (oil content ≤5 mg/L, suspended solids ≤1 mg/L), achieving zero discharge and reuse of fracturingDischarge fluid. The system features containerized modular design with factory prefabrication and commissioning, enabling on-site operation within 15 days and is suitable for.
Core Technical Parameters
| Oil content in influent | ≤5000 ppm |
| Inlet TDS | ≤150,000 ppm |
| Oil content in effluent | ≤5 mg/L (for reinjection) |
| Suspended solids in effluent | ≤1 mg/L (for reinjection) |
| Processing capacity | 100–5000 tons/day (customizable) |
| Process | Air flotation + Softening + Ultrafiltration + DTRO + Concentration |
| Format | 20-foot/40-foot container skid-mounted unit |
Core Technical Parameters
| Inlet TDS | 10,000–50,000 ppm |
| After concentration, TDS | 150,000 ppm+ |
| Processing capacity | 50–5000 tons/day (customizable) |
| Process | Pretreatment + OARO + MVR |
Application Scenarios
- Oilfield produced water: Middle East/Kazakhstan oilfield produced water reinjection
- Fracking discharge fluid: Zero-emission shale oil/shale gas fracturing fluids with reuse capabilities
- Drilling Wastewater from Oil and Gas Fields: Advanced Treatment of Drilling Mud Water and Well Wash Water
- Offshore Platform: Platform oil-contaminated wastewater and produced water are purified and reinjected.
FAQ
Can high oil content (5000 ppm) be treated?
Through multi-stage air flotation combined with coalescence oil removal, the oil concentration is reduced from 5000 ppm to ≤5 mg/L, ensuring stable compliance with standards.
Is it suitable for desert environments with extreme temperatures?
It withstands temperatures up to 55°C and down to -30°C, features dust and sand resistance, and is explosion-proof, making it ideal for extreme oilfield conditions.
Can the system operate without human supervision?
With fully automatic operation, remote monitoring, and fault early warning capabilities, it enables unmanned operation, significantly reducing maintenance costs.
Is system scaling severe?
With chemical softening, anti-fouling membrane, and online cleaning, the scaling risk is reduced by 80%, ensuring long-term stable operation.
What is the typical treatment capacity of the system?
The processing capacity ranges from 100 to 5000 tons/day for standard configurations and is fully customizable to meet specific regional oilfield demands.
How fast can the system be deployed and operational on-site?
Thanks to the containerized modular design and comprehensive factory prefabrication/commissioning, the system can be fully operational on-site within 15 days.
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