ODM High Salinity Brine Concentration System - OARO Technology by China Suppliers and Factory for ZLD Treatment Factory, Supplier

The OARO system is a cutting-edge solution for high salinity brine deep concentration, employing advanced osmosis-assisted technology. As a leading choice for Zero Liquid Discharge (ZLD) pretreatment, this system effectively treats high salinity wastewater while facilitating salt resource recovery. It features a robust draw solution recirculation loop, a multi-stage counter-current configuration, and high-pressure membrane separation technology. Our OARO system is ideal for industries looking for reliable China suppliers and factories that specialize in innovative wastewater management solutions. Experience efficiency and sustainability with the OARO system, your partner in tackling challenging high salinity wastewater issues

Product Description

Core Features

AORO PLANT

In the field of high salinity wastewater treatment, conventional reverse osmosis has long faced a hard technical barrier: when feed TDS exceeds about 75 g/L, the osmotic pressure difference across the membrane forces operating pressure to approach – or even exceed – the safe limits of membrane elements. The traditional solution is to switch to thermal processes such as multi effect evaporation or mechanical vapor recompression (MVR), but thermal concentration consumes over 20 kWh/m³, accounting for up to 80% of the operating cost of a zero liquid discharge (ZLD) system.

AORO SYSTEM

OARO fundamentally changes this situation. It cleverly integrates reverse osmosis and forward osmosis principles by introducing a saline draw solution on the permeate side to actively reduce the transmembrane osmotic pressure difference. This keeps the net driving pressure across the membrane within a safe and economical range. This mechanism allows the system to concentrate 35 g/L brine to 125 g/L with an energy consumption as low as 4 kWh/m³, or push brine concentration to the saturation level of 250,000–260,000 ppm under conventional 70 bar pressure. Compared to traditional ZLD routes, OARO can reduce the thermal evaporation/crystallization load by more than 60% and lower total system costs by up to 60%.

An ideal solution for meeting short-term or long-term decentralized water supply demands

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Core Process Flow

High salinity wastewater (the feed solution) is pressurised and enters the high pressure side of the OARO membrane element, while a low concentration salt solution (the draw solution, typically prepared by diluting a portion of the system’s own concentrate) flows on the permeate side. Under the applied driving pressure, water molecules migrate from the high pressure side to the low pressure side, the feed concentration continuously increases, and the draw solution is gradually diluted. The diluted draw solution can be either recycled back as fresh draw solution or further desalinated by a downstream RO unit to recover fresh water. Through multi stage counter current series connection, the system can approach salt saturation in a cascading manner.

Application Fields

ZLD

Zero Liquid Discharge (ZLD)

Specific scenarios: ZLD front‑end membrane concentration for coal chemicals, power plant desulfurization, chemical industrial park high‑salinity wastewater.
Technical value: Concentrates brine to near‑saturation, dramatically reducing evaporation/crystallization load.

Oil Gas

Oil & Gas Produced Water

Specific scenarios: Shale gas fracturing flow back fluid, oil & gas produced water deep treatment.
Technical value: OARO effectively treats produced water with high TDS, organics, and complex salts.

Lithium

Lithium Extraction & Recovery

Specific scenarios: Lithium/potassium extraction from salt lake brines, mineral recovery from seawater desalination concentrate.
Technical value: OARO concentrates low‑grade brines to saturation.

Seawater

Seawater Desalination Management

Specific scenarios: Deep concentration & resource recovery from RO seawater desalination brine.
Technical value: OARO can further concentrate such brine to >250,000 ppm.

Industrial

Industrial Wastewater Salt Recovery

Specific scenarios: Salt separation & resource recovery from textile, pharmaceutical, electroplating, etc.
Technical value: OARO concentrates NaCl, Na₂SO₄, etc., in wastewater to saturation.

RO Concentrate

RO Concentrate Re‑concentration

Specific scenarios: Volume reduction of concentrate from existing RO systems.
Technical value: Secondary concentration of RO concentrate to >150 g/L.

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Frequently Asked Questions

What is OARO technology?
OARO (Osmotically Assisted Reverse Osmosis) is an advanced membrane process that uses a draw solution on the permeate side to reduce osmotic pressure, allowing for the treatment of ultra-high salinity brine.
How much energy does OARO save compared to thermal processes?
OARO can consume as little as 4 kWh/m³, which is significantly lower than the 20+ kWh/m³ typically required by thermal evaporation systems like MVR.
What is the maximum TDS level OARO can handle?
OARO can concentrate brine to saturation levels, reaching concentrations of 250,000 to 260,000 ppm (TDS).
Can OARO be integrated into existing ZLD systems?
Yes, OARO is often used as a front-end concentration step to reduce the volume of brine entering evaporators, thereby lowering the total system operating cost by up to 60%.
Is OARO suitable for lithium extraction?
Absolutely. OARO is ideal for concentrating low-grade brines from salt lakes to saturation, which is a critical step for subsequent lithium or potassium precipitation.
What industries benefit most from OARO?
Key industries include coal chemicals, power plants, oil & gas produced water treatment, seawater desalination, and textile dyeing salt recovery.

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