OEM High-Ratio Water Reuse Equipment from China Suppliers | Factory Solutions for High-Salinity Industrial Wastewater Factories, Manufacturer

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High-Ratio Water Reuse Technology in China

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As a leading supplier in the industry, Shanghai Tongjie offers innovative water reuse equipment that enhances the conventional pretreatment + UF + RO process. Our advanced solution incorporates Seawater Reverse Osmosis (SWRO) and Spiral Tube Reverse Osmosis (STRO) units, creating a multi-stage concentration process chain. Designed to handle high-salinity and high-hardness industrial wastewater, our system employs staged pressurization and a combination of membranes to maximize recovery rates while minimizing concentrate volume. This design not only promotes efficient evaporation crystallization but also facilitates resource recovery. Ideal for the sophisticated treatment and reuse of complex wastewater with Total Dissolved Solids (TDS) ranging from 3,000 to 15,000 mg/L, our factory is committed to providing top-tier solutions for clients in need of effective water management in China.

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Product Description

Process Flow and Principle

After pretreatment and UF, the raw water enters the primary RO unit (brackish water membrane). A portion of the permeate is directly reused, while the primary RO concentrate serves as the feed water for the SWRO unit. The SWRO membrane withstands higher operating pressures and achieves over 99% rejection of both monovalent and divalent ions, further concentrating the salts.

The SWRO concentrate then enters the STRO membrane unit. STRO utilizes open-channel flow paths and high-pressure-resistant membrane elements, with an operating pressure capable of reaching 9 MPa or higher, maintaining stable flux even when treating high-salinity brine. The STRO concentrate can be sent to an evaporation crystallization system or other disposal method.

Water Reuse Equipment High-Ratio Water Reuse Process

Through this multi-stage concentration process, the total system recovery rate can be increased to over 85% (depending on raw water quality), significantly reducing the final concentrate volume. Each membrane stage independently controls pressure and recovery. Optional inter-stage energy recovery devices can be added to reduce system operating energy consumption while further increasing the volume of reused water.

Water Reuse Equipment High-Ratio Water Reuse Process1

Equipment Structure and Core Components

  • Pretreatment filters and UF (Ultrafiltration) unit
  • Primary RO, SWRO, and STRO high-pressure membrane modules
  • Inter-stage booster pumps and optional energy recovery devices
  • Comprehensive control cabinet with online conductivity and flow sensors
  • Anti-scalant dosing, pH adjustment, and dedicated cleaning systems

The SWRO membrane elements are high-rejection seawater desalination membranes. The STRO uses wide-channel spiral-wound membranes that are fouling-resistant and amenable to chemical cleaning.

Key Performance Indicators and Applicable Standards

✅ The determination of product water quality targets is based on two inputs: (1) current national and industry standards for reclaimed water reuse quality, and (2) the customer's proposed end-use for the product water, downstream process integration requirements, and on-site water source conditions.

✅ Based on the customer's water quality report and volume requirements, the company provides a process scheme and guaranteed performance values covering the above indicators during the design phase. These values are mutually confirmed and used as the acceptance criteria for the equipment.

An ideal solution for meeting short-term or long-term decentralized water supply demands

Application Fields

The equipment is primarily used in desulfurization wastewater, circulating cooling system blowdown, and high-salinity process wastewater from industries such as electric power, petrochemicals, and coal chemicals.

It is also suitable for centralized wastewater treatment plants in industrial parks, reducing the volume of discharged concentrate by increasing the raw water reuse rate, thereby meeting near-zero discharge policy requirements. The process can effectively concentrate leachate, reducing the load on downstream evaporation systems.

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Frequently Asked Questions

Q1: What is the maximum water recovery rate of this system?

Through the multi-stage concentration process (RO + SWRO + STRO), the total system recovery rate can reach over 85%, depending on the specific raw water quality.

Q2: What are the main industrial applications for this equipment?

It is primarily used for desulfurization wastewater, cooling system blowdown, and high-salinity wastewater in the power, petrochemical, and coal chemical industries.

Q3: How does the STRO membrane differ from standard RO?

STRO (Spacer Tube Reverse Osmosis) utilizes open-channel flow paths and high-pressure-resistant elements (up to 9 MPa), making it highly resistant to fouling when treating high-salinity brine.

Q4: Can the system help in achieving Near-Zero Discharge (NLD)?

Yes, by significantly reducing the volume of concentrate and increasing the reuse rate, it minimizes discharge and reduces the load on downstream evaporation systems.

Q5: Is energy recovery available for this process?

Yes, optional inter-stage energy recovery devices can be integrated to reduce overall operating energy consumption and improve cost-efficiency.

Q6: How is the final water quality determined?

Quality targets are customized based on national reclaimed water standards and the specific requirements of the customer's downstream processes.

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