OEM High-Ratio Water Reuse Process Equipment from China: Reliable Suppliers and Factory Solutions for Industrial Wastewater Treatment Factory, Manufacturers

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Advanced High-Ratio Water Reuse Technology by China Suppliers

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Shanghai Tongjie, a leading factory in water reuse solutions, presents an innovative water reuse equipment that enhances the traditional pretreatment + UF + RO process. By integrating Seawater Reverse Osmosis (SWRO) and Spiral Tube Reverse Osmosis (STRO) units, we have developed a multi-stage concentration process specifically designed for high-salinity and high-hardness industrial wastewater. Our system utilizes staged pressurization and specialized membrane combinations to significantly boost recovery rates and minimize concentrate volumes, paving the way for effective evaporation crystallization and resource recovery. This advanced equipment is tailored for the treatment and reuse of complex wastewater with Total Dissolved Solids (TDS) levels ranging from 3,000 to 15,000 mg/L, making it a top choice among China suppliers for sustainable water management solutions.

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Product Description

Process Flow and Principle

After pretreatment and UF, the raw water enters the primary RO unit (brackish water membrane). A portion of the permeate is directly reused, while the primary RO concentrate serves as the feed water for the SWRO unit. The SWRO membrane withstands higher operating pressures and achieves over 99% rejection of both monovalent and divalent ions, further concentrating the salts.

The SWRO concentrate then enters the STRO membrane unit. STRO utilizes open-channel flow paths and high-pressure-resistant membrane elements, with an operating pressure capable of reaching 9 MPa or higher, maintaining stable flux even when treating high-salinity brine. The STRO concentrate can be sent to an evaporation crystallization system or other disposal method.

Water Reuse Equipment High-Ratio Water Reuse Process
Water Reuse Equipment High-Ratio Water Reuse Process1

Through this multi-stage concentration process, the total system recovery rate can be increased to over 85% (depending on raw water quality), significantly reducing the final concentrate volume. Each membrane stage independently controls pressure and recovery. Optional inter-stage energy recovery devices can be added to reduce system operating energy consumption while further increasing the volume of reused water.

Equipment Structure and Core Components

The equipment consists of pretreatment filters, a UF (Ultrafiltration) unit, primary RO membrane modules, SWRO high-pressure membrane modules, STRO high-pressure membrane modules, inter-stage booster pumps, an optional energy recovery device, and a comprehensive control cabinet.

The SWRO membrane elements are high-rejection seawater desalination membranes. The STRO uses wide-channel spiral-wound membranes that are fouling-resistant and amenable to chemical cleaning. The system is equipped with online conductivity meters, flow meters, and pressure sensors to achieve flow balance across stages and provide fault warnings. Additionally, anti-scalant dosing, pH adjustment, and dedicated cleaning systems are included.

Key Performance Indicators and Applicable Standards

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    The determination of product water quality targets is based on two inputs: (1) current national and industry standards for reclaimed water reuse quality, and (2) the customer's proposed end-use for the product water, downstream process integration requirements, and on-site water source conditions.
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    Based on the customer's water quality report and volume requirements, the company provides a process scheme and guaranteed performance values covering the above indicators during the design phase. These values are mutually confirmed and used as the acceptance criteria for the equipment.

An ideal solution for meeting short-term or long-term decentralized water supply demands

Application Fields

The equipment is primarily used in desulfurization wastewater, circulating cooling system blowdown, and high-salinity process wastewater from industries such as electric power, petrochemicals, and coal chemicals. It is also suitable for centralized wastewater treatment plants in industrial parks, reducing the volume of discharged concentrate by increasing the raw water reuse rate, thereby meeting near-zero discharge policy requirements. The process can effectively concentrate leachate, reducing the load on downstream evaporation systems.

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Frequently Asked Questions

What is the maximum water recovery rate of this system?
Through our multi-stage concentration process involving RO, SWRO, and STRO, the total system recovery rate can reach over 85%, depending on the specific raw water quality.
What makes STRO membranes different from standard RO?
STRO (Spacer Tube Reverse Osmosis) utilizes open-channel flow paths and high-pressure-resistant elements (up to 9 MPa), making it highly resistant to fouling and capable of treating high-salinity brine.
Which industries benefit most from this equipment?
It is ideal for electric power, petrochemicals, coal chemicals, and industrial parks looking to reduce wastewater volume or achieve near-zero discharge (ZLD).
Can the system be customized for specific water quality?
Yes. We develop targeted indicator plans based on your specific water quality reports and the required end-use standards for the reclaimed water.
Does the equipment include automated monitoring?
Yes, the system is equipped with a comprehensive control cabinet, online conductivity meters, flow meters, and pressure sensors for real-time monitoring and fault warnings.

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