Wholesale China Suppliers Factory for Oilfield Fracturing Flowback Fluid Treatment System - Zero Discharge Solution Suppliers, Manufacturer

Shanghai Tongjie Environmental Protection, a leading factory specializing in advanced water treatment solutions in China, has developed an innovative produced water treatment system tailored for oil fields. This cutting-edge system effectively handles oil concentrations up to 5000 ppm and total dissolved solids (TDS) levels of 150,000 ppm. It integrates a robust treatment process that includes oil removal, softening, dissolved total oxygen removal (DTRO), and concentration, ensuring that the treated water meets stringent quality standards, With residual oil levels maintained at ≤5 mg/L and suspended solids at ≤1 mg/L, this system promotes the zero-discharge reuse of fracturing discharge fluids. Designed as a skid-mounted container unit, it allows for swift commissioning in just 15 days and features intelligent unmanned operation with remote monitoring capabilities. Built to withstand the challenging environments of the Middle East and Kazakhstan, this solution guarantees compliance with regulatory standards, making it a reliable choice for oil field operators seeking efficient and eco-friendly water treatment options. Trust the expertise of China’s suppliers for quality and performance in produced water treatment

Product Description

⚙️ Our Solution

Shanghai Tongjie Environmental Protection's oilfield produced water treatment system is specifically designed for oilfields in the Middle East, Kazakhstan, Xinjiang, and other regions. It employs a full-process technology comprising "pre-treatment (oil removal/gas flotation) + softening + ultrafiltration + DTRO high-pressure reverse osmosis + concentrate concentration." The influent contains ≤5000 ppm oil and ≤150,000 ppm TDS; the treated reinjected water meets standards (oil content ≤5 mg/L, suspended solids ≤1 mg/L), achieving zero discharge and reuse of fracturing discharge fluid. The system features containerized modular design with factory prefabrication and commissioning, enabling on-site operation within 15 days.

📊 Core Technical Parameters

Oil content in influent ≤5000 ppm
Inlet TDS ≤150,000 ppm
Oil content in effluent ≤5 mg/L (for reinjection)
Suspended solids in effluent ≤1 mg/L (for reinjection)
Processing capacity 100–5000 tons/day (customizable)
Process Air flotation + Softening + Ultrafiltration + DTRO + Concentration
Format 20-foot/40-foot container skid-mounted unit
Inlet TDS 10,000–50,000 ppm
After concentration, TDS 150,000 ppm+
Processing capacity 50–5000 tons/day (customizable)
Process Pretreatment + OARO + MVR

🌍 Application Scenarios

Oilfield Fracturing Flowback Fluid
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Oilfield produced water: Middle East/Kazakhstan oilfield produced water reinjection

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Fracking discharge fluid: Zero-emission shale oil/shale gas fracturing fluids with reuse capabilities

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Drilling Wastewater: Advanced Treatment of Drilling Mud Water and Well Wash Water

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Offshore Platform: Platform oil-contaminated wastewater and produced water purification.

An ideal solution for meeting short-term or long-term decentralized water supply demands

❓ Frequently Asked Questions

Q: Can high oil content (5000 ppm) be treated?

A: Through multi-stage air flotation combined with coalescence oil removal, the oil concentration is reduced from 5000 ppm to ≤5 mg/L, ensuring stable compliance with standards.

Q: Is it suitable for desert environments with extreme temperatures?

A: It withstands temperatures up to 55°C and down to -30°C, features dust and sand resistance, and is explosion-proof, making it ideal for extreme oilfield conditions.

Q: Can the system operate without human supervision?

A: With fully automatic operation, remote monitoring, and fault early warning capabilities, it enables unmanned operation, significantly reducing maintenance costs.

Q: Is system scaling severe?

A: With chemical softening, anti-fouling membrane, and online cleaning, the scaling risk is reduced by 80%, ensuring long-term stable operation.

Q: What is the mobilization time for these modular systems?

A: Due to the containerized skid-mounted design and factory pre-commissioning, the system can be fully operational on-site within 15 days of arrival.

Q: Can the processing capacity be customized for larger oilfields?

A: Yes, our modular approach allows for parallel configuration, supporting capacities from 100 up to 5000 tons per day or more based on specific project requirements.

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