High-Efficiency Treatment Skids & Modular Systems
Explore our core CE-certified industrial water purification, high-salinity brine concentration, and membrane reuse skids manufactured to global EPC specifications.
Executive Synthesis: Produced Water Processing & CE Regulatory Mandates
Produced water represents the largest single volume byproduct stream generated across the global hydrocarbons, petrochemical extraction, and heavy manufacturing sectors. Characterized by complex, highly variable physicochemical profiles—ranging from extreme Total Dissolved Solids (TDS exceeding 150,000 mg/L), hazardous volatile organic compounds (BTEX, phenols), free and emulsified hydrocarbons, to aggressive scale-forming divalent cations and Naturally Occurring Radioactive Materials (NORM)—the management of this liquid effluent has transitioned from an environmental overhead into a core technological driver of global resource efficiency and ESG compliance.
In international commerce, particularly across the European Economic Area, the Middle East, Central Asia, and offshore concession zones, compliance with the European Conformity (CE) standard is an uncompromising prerequisite for operational licensing. Sourcing CE-certified produced water systems guarantees adherence to stringent structural safety, pressure integrity, and automated operational stability governed by the Machinery Directive 2006/42/EC, Pressure Equipment Directive (PED) 2014/68/EU, Electromagnetic Compatibility (EMC) Directive 2014/30/EU, and explosive atmosphere safety protocols under ATEX Directive 2014/34/EU.
Macro Industry Solutions: Targeted Engineered Process Trains
Feed chemistry dictates system design. Our modular systems adapt to varying chemical, thermal, and mechanical stresses across core process sectors.
Upstream Oil & Gas / Shale Plays
Engineered for high-volume hydraulic fracturing flowback and aging reservoir water floods. Eliminates scaling ions (barium, strontium, calcium) and suspended colloids to enable infinite loop frac reuse or reinjection compliance.
- Hydrocarbon separation ≤ 5 mg/L
- Severe scale mitigation via softening
- Rapid 15-day modular deployment
Offshore Platforms & FPSO Vessels
Ultra-compact, footprint-optimized titanium and super-duplex skid designs built for motion stability, salt spray resistance, and continuous unmanned operation under stringent marine safety codes.
- Super Duplex 2507 metallurgy
- ATEX Zone 1 / Zone 2 compliance
- Minimum spatial envelope
Coal-to-Chemical & Petrochemical ZLD
High-temperature, high-COD wastewater treatment combining non-thermal membrane concentration with energy-efficient mechanical evaporation to achieve dry solid salt cake recovery.
- Zero Liquid Discharge recovery (>98%)
- High-salinity brine concentration
- Byproduct salt fraction crystallization
China Factory 4.0: Supply Chain Resilience, Precision & Capex Efficiency
Combining world-class component supply chains, automated CNC fabrication, and comprehensive digital quality assurance to deliver superior membrane engineering at lower lifecycle costs.
High-Density Component Sourcing
Direct tier-1 strategic partnerships with world-class membrane, high-pressure pump, and instrumentation foundries eliminate intermediary markups, slashing capex by 25–40% without compromising material traceability.
Robotic Orbital Welding & NDT
Precision automated orbital TIG welding for all high-pressure manifolds (SS316L, Duplex 2205, Super Duplex 2507). 100% radiographic, dye penetrant, and hydrostatic pressure testing to ASME Section VIII standards.
Modular Skid Prefabrication
All piping, cabling, drives, and PLC controls are factory integrated into ISO container frames. Eliminates site civil work, drastically cutting on-site installation risk, labor overhead, and commissioning lead time.
Digital Twin Simulation & FAT
Every train undergoes continuous Factory Acceptance Testing (FAT) with simulated raw water chemistry in our Shanghai testing facilities. Real-time SCADA loop validation ensures complete out-of-the-box readiness.
End-to-End Produced Water Process Architecture
A multi-barrier engineered sequence designed to handle high fouling, sudden chemical shocks, and extreme salinity swings.
Primary Hydrocarbon De-oiling & Coalescence Separation
Raw flowback enters hydrocyclone sand separators to eliminate coarse drill cuttings, followed by Induced Gas Flotation (IGF) and coalescing plate matrix separators. Removes free oil and downhole chemicals, driving effluent free hydrocarbon concentration below 10 mg/L to prevent downstream membrane blinding.
Chemical Hardness & Silica Precipitation (Softening)
Dosing with sodium hydroxide (NaOH), sodium carbonate (soda ash), and specialized coagulants precipitates calcium, magnesium, barium, and strontium sulfates/carbonates. High-rate lamella clarifiers or tubular crossflow microfiltration membranes strip suspended solids down to <1 NTU turbidity, stabilizing the Langelier Saturation Index (LSI).
High-Pressure Open-Channel Membrane Concentration (DTRO)
Feed flows into specialized Disc Tube Reverse Osmosis (DTRO) modules operating at 90 to 160 bar hydraulic pressures. The wide open-feed spacer and radial hydrodynamic design resist scale adhesion and biofouling, concentrating feed TDS from 35,000 mg/L to over 120,000 mg/L while recovering pure permeate for boiler feed or site reuse.
Thermal Zero Liquid Discharge (MVR Evaporation & Crystallization)
Hyper-saline concentrate enters Mechanical Vapor Recompression (MVR) falling film evaporators. Vapor recompression saves up to 80% electrical equivalent versus single-effect boilers. Slurry is spun in centrifuges to extract crystalline industrial salts (NaCl/Na2SO4) for safe landfill or industrial chlor-alkali valorization.
Localization Support, Global Procurement & CE Regulatory Guarantee
Engineered to mitigate risk for international procurement teams, EPC contractors, and multinational plant operators.
Full CE Certification Dossier
Every system ships with complete EU technical files: Machinery Directive (2006/42/EC), PED pressure calculations (2014/68/EU Module H/H1), Low Voltage Directive, and third-party notified body declarations.
Localized Engineering Standards
Designs adapt seamlessly to regional codes: ASME B31.3 piping, NACE MR0175/ISO 15156 sour service metallurgy, IEC/NEMA electrical layouts, and country-specific reinjection/environmental discharge thresholds.
Global Telemetry & Field Support
Edge-computing remote telemetry systems monitor differential pressures, permeate flow, and membrane scaling rates 24/7. Backed by factory-trained field engineers for swift commissioning in EMEA, APAC, and the Americas.
Frequently Asked Questions: Technical & Procurement Specifications
Detailed insights into operating parameters, membrane longevity, and international compliance requirements.
What specific European Directives must be fulfilled for CE certification of produced water skids?
How does Disc Tube Reverse Osmosis (DTRO) handle heavy fouling and high salinity better than spiral-wound RO?
What metallurgy is utilized to prevent pitting, crevice corrosion, and stress corrosion cracking in high-chloride brine?
Can Tongjie containerized produced water systems achieve unmanned autonomous operation in remote oilfields?
What are the lead times and shipping formats for modular containerized treatment plants?
Engineered Systems, Desalination Plants & ZLD Hardware
Review our specialized seawater reverse osmosis, fracturing flowback recycling, and precision semiconductor ultrapure water units built for multinational deployment.
