Explore our export-ready industrial water treatment solutions manufactured under certified CE directives (2006/42/EC Machinery, 2014/35/EU Low Voltage, and 2014/68/EU PED).
Industrial water stewardship is no longer purely an environmental CSR target; it is a foundational prerequisite for operational continuity, regulatory compliance, and risk containment across the Americas, the European Union, the Middle East, and Asia-Pacific.
Under the EU Water Reuse Regulation (EU 2020/741) and the Industrial Emissions Directive (IED 2010/75/EU), European industrial facilities face stringent limitations on fresh water withdrawals and effluent discharge volumes. European buyers require CE-marked systems with rigorous conformity to EN ISO standards and transparent life-cycle performance.
In the Gulf Cooperation Council (GCC) region and Central Asia, natural freshwater aquifers are depleted. Industrial expansion hinges on 90%+ water recycling rates and complete Zero Liquid Discharge (ZLD) installations that neutralize thermal reject brine and oilfield produced water.
The rapid expansion of semiconductor fabs, lithium-ion gigafactories, and biopharma plants in the US and Southeast Asia creates unprecedented demand for high-purity process water and closed-loop recycling systems, amid local municipal allocation caps.
Water chemistry fluctuates fundamentally from one sector to another. Tongjie configures custom multi-stage membrane trains optimized for specific effluent chemistries and localized operational conditions.
Microchip wafer rinsing requires UPW with resistivity reaching 18.2 MΩ·cm and single-digit ppt trace ions. Our reclaim loops capture polishing rinse effluent, channeling it through TOC UV destruction, degasification membranes, and double-pass RO/EDI polishing, cutting municipal intake by up to 75%.
High-salinity mother liquors and rinse effluents contain extreme organic and chloride loads. Using advanced softening, catalytic ozone oxidation, and open-channel Disc Tube Reverse Osmosis (DTRO), our systems concentrate brine to >120,000 ppm TDS for mechanical vapor recompression (MVR).
In fracturing sites across Kazakhstan and the Middle East, produced water displays massive suspended solids, free hydrocarbons, and heavy metal scaling ions. Our containerized DTRO units lower oil ≤5 mg/L and SS ≤1 mg/L, generating clean water for re-frac slurry or environmental reinjection.
cGMP, FDA 21 CFR Part 11, and European Pharmacopoeia (Ph. Eur.) compliance demand zero microbiological compromise. Tongjie builds sanitary 316L orbital-welded RO/EDI and multi-effect distillation skids with integrated hot water sanitization (85°C) and automated integrity testing.
Conventional reverse osmosis elements fail prematurely in recycling applications due to organic fouling, bio-growth, and silica precipitation. Shanghai Tongjie’s proprietary design deploys a tri-stage defense mechanism: automated coagulant dosing with pressurized DAF/UF, specialized foul-resistant polyethersulfone (PES) membranes featuring wide feed spacers (34 mil), and automated flow reversal high-shear scouring.
The convergence of advanced nanomaterials, smart algorithm modeling, and hybrid thermal-membrane integration defines the frontier of our sustainable industrial recycling systems.
Transitioning from traditional multimedia sand filters to hydrophilic ceramic membrane filtration. Tolerates free oil spikes, chlorine shock dosing, and abrasive grit with a life expectancy exceeding 10 years without fiber breakage.
Deployment of specialized disc-tube (DTRO) and spiral-wound UHPRO membranes capable of operating at 120 bar pressure, concentrating dissolved solids to 140,000 mg/L TDS and reducing evaporative thermal Capex by 45%.
Incorporation of EDR and Bipolar Membrane Electrodialysis (BPED) to selectively separate monovalent/divalent ions, converting industrial wastewater sodium sulfate and chloride brines directly into reusable industrial acids (HCl) and bases (NaOH).
Real-time edge IoT sensors stream operating data to our diagnostic cloud. Algorithms calculate membrane compaction, fouling resistance, and scaling potential, scheduling automated CIP cleaning cycles before irremediable flux decay occurs.
Combining heavy engineering capability, a hyper-integrated domestic component ecosystem, and stringent international quality standards to deliver rapid-turnaround, cost-optimized water skids.
Situated in Shanghai’s premier industrial zone, Tongjie harnesses the world’s most comprehensive manufacturing supply chain. From precision 316L/Duplex 2205 pressure vessels and FRP membrane housings to high-precision CNC skid frames, every element is sourced within a 150 km radius, reducing component lead times by up to 50% compared to Western counterparts.
Direct factory manufacturing without tier-2 distribution markups allows international EPC contractors and plant operators to achieve 30% to 45% Capex savings. Our systems incorporate globally recognized instrumentation (Siemens PLC, Danfoss high-pressure pumps, DuPont/Hydranautics membranes), ensuring long-term spare part availability worldwide.
Site installation labor in destination ports (Europe, Americas, Australia) carries premium wage rates. Every Tongjie system is fully assembled, electrically wired, pressure hydro-tested, and factory acceptance tested (FAT) in Shanghai before skid or ISO-containerized ocean export, shrinking on-site commissioning to under 15 days.
Overseas project risk stems from regulatory misalignment. Tongjie manufactures equipment designed to meet international mechanical, electrical, and pressurized equipment safety directives.
Full mechanical safety compliance adhering to EN ISO 12100. Includes dual emergency shutoff interlocks, fail-safe high-pressure pump isolation, physical guarding, and comprehensive risk assessment dossiers.
Control cabinets engineered according to EN 60204-1 standards with electromagnetic compatibility (2014/30/EU). Standardized industrial wiring, certified circuit breakers, and RFI shielding for reliable PLC operation.
All pressure vessels, membrane housings, piping manifolds, and safety relief valves conform to European Pressure Equipment Directives, with certified radiographic weld inspections and hydrostatic testing records.
Triple-certified integrated management system governing complete manufacturing traceability, raw material mill certificates, environmental emissions controls, and standardized occupational health safety.
Complete project documentation packages provided for every system: P&ID drawings, electrical schematics (EPLAN), instrument calibration certificates, FAT test logs, and DQ/IQ/OQ qualification protocols for regulated pharma clients.
Our multilingual commissioning team provides on-site supervision, cold/hot commissioning, and comprehensive localized operator training worldwide, backed by secure 4G/5G remote industrial telemetry.
In-depth responses to core engineering, procurement, and compliance considerations when sourcing industrial water treatment equipment from China.
To accurately design and engineer a multi-stage water reuse and recycling system, we require an in-depth raw water analysis including: Total Dissolved Solids (TDS) or electrical conductivity; specific cation/anion balance (calcium, magnesium, barium, strontium, sulfates, alkalinity, chlorides); reactive and colloidal silica (SiO2); Chemical Oxygen Demand (COD/BOD); Total Organic Carbon (TOC); free oil & grease; Silt Density Index (SDI15) or Turbidity (NTU); and heavy metal concentrations (iron, manganese). Additionally, operating temperature ranges, desired permeate recovery rate (typically 75% to 92%), daily throughput capacity (m³/day or GPD), and available site utility power ratings (voltage, frequency, phase) are required.
Our CE certification is supported by certified Technical Construction Files (TCF) audited in alignment with European Notified Bodies. For electrical and control panels, we design and build in strict adherence to the Low Voltage Directive (2014/35/EU) and Electromagnetic Compatibility (2014/30/EU), utilizing CE-rated components. For mechanical assemblies, compliance with the Machinery Directive (2006/42/EC) and EN ISO 12100 is demonstrated via comprehensive risk assessments and interlock designs. When pressurized vessels, piping networks, and membrane housings exceed Category I thresholds, the Pressure Equipment Directive (PED 2014/68/EU) is fulfilled with full material traceability and hydrostatic test documentation, ensuring smooth site permitting across EU member states.
High-ratio water reuse from chemical, textile, or food processing operations often carries elevated COD and biological activity. We address this using a tri-stage barrier philosophy: First, advanced pre-oxidation (ozone or advanced oxidation processes - AOP) coupled with biological aerated filters (BAF) or ultrafiltration (UF) reduces COD and eliminates suspended solids down to SDI < 2.5. Second, specialized anti-fouling reverse osmosis (FR-RO) membrane elements with 34-mil feed spacers and modified hydrophilic surfaces are configured to limit biomass adherence. Third, our programmable automated clean-in-place (CIP) skids feature automated chemical batch heating, bi-directional flushing, and pH-adjusted cleaning regimes to maintain membrane flux throughout operation.
Yes. For harsh maritime coastal environments, offshore platforms, or high-salinity chemical sites, our containerized envelopes are fabricated from heavy-gauge Corten steel with high-durability epoxy-polyurethane marine-grade paint systems (C5-M corrosion category). Internally, all structural skids undergo hot-dip galvanization or are welded from 304/316 stainless steel. Wetted piping manifolds handle corrosives through Duplex 2205/Super Duplex 2507 stainless steel or schedule 80 UPVC/PVDF piping. Standard high-cube containers are insulated with mineral wool sandwich panels and equipped with industrial corrosion-resistant HVAC systems to maintain optimal electrical operating conditions.
Standard skid-mounted units (10 to 50 m³/h capacity) maintain an accelerated production timeline of 4 to 6 weeks from approval of final P&ID and mechanical drawings. Customized multi-train Zero Liquid Discharge (ZLD) plants or explosion-proof ATEX-rated oilfield produced water systems typically require 8 to 12 weeks. Every unit undergoes complete mechanical, electrical, and pressure testing (FAT) with wet tests before packing. Overseas logistics are routed through Shanghai Port via standard ocean container (20GP, 40HQ) or flat-rack carriers, accompanied by export crates and rust-preventive packaging.
We deploy a hybrid operational support model: Every system is fitted with an industrial edge IoT router that connects securely via VPN to our Shanghai telemetry center. Our process engineers monitor differential pressures, permeate conductivities, flows, and valve statuses in real-time, assisting local technicians with troubleshooting and baseline normalization. For on-site commissioning, our field engineers travel to customer project sites across Europe, Southeast Asia, South America, and the Middle East to supervise piping tie-ins, coordinate electrical loop testing, verify instrument calibrations, and conduct classroom and hands-on training for plant operators.
Explore our high-recovery industrial systems configured for challenging wastewater, produced water, and zero liquid discharge installations.
Send your raw water analysis and targeted discharge/permeate criteria. Our engineering team in Shanghai will deliver a complete mass balance projection, P&ID layout, and detailed equipment quotation within 48 hours.