Explore our pre-assembled, factory-tested membrane modules, high-salinity ZLD units, and precision purification systems built under CE and ISO standards.
Navigating decarbonization, stringent pipeline injection standards, and the industrial synthesis of bio-methane with zero liquid discharge operations.
Global decarbonization targets established by the European Union’s Fit for 55 directives, the United States Inflation Reduction Act (IRA), and emerging East Asian carbon-neutrality mandates have accelerated capital expenditure into biomethane refining infrastructure. Raw biogas typically consists of 50–65% Methane (CH₄), 35–45% Carbon Dioxide (CO₂), with saturated water vapor, aggressive hydrogen sulfide (H₂S), siloxanes, volatile organic compounds (VOCs), and trace oxygen/nitrogen. In traditional settings, upgrading this biogas was treated in isolation from downstream wastewater operations. Today, modern industrial plants operate as closed-loop, integrated biorefineries where biogas purification, volatile deoxygenation, and high-salinity digestate concentration (via DTRO and ZLD) form a unified eco-system.
As an authoritative ODM manufacturer headquartered in Shanghai, China, Shanghai Tongjie leverages over 17 years of specialized membrane and gas-liquid separation engineering. We design custom skid-mounted PSA installations that utilize carbon molecular sieves (CMS) and zeolites operating under cyclical pressures (typically 4–8 bar adsorption, vacuum or ambient desorption). By harmonizing advanced gas separation with deoxygenation membranes, industrial reverse osmosis, and thermal zero liquid discharge (ZLD) evaporators, Tongjie addresses the multidimensional operational challenges faced by overseas EPC contractors, municipal utilities, and agricultural developers worldwide.
CH₄ Permeate Purity
Methane Recovery Ratio
Invention & Utility Patents
Modular Field Commissioning
End-to-end proprietary fabrication, fully automated skid modularization, and strict adherence to international CE, ASME, and ISO manufacturing codes.
Unlike aggregators, Tongjie controls process design, pressure vessel welding, piping spool automation, valve integration, and control cabinet assembly under a single factory roof in Shanghai, eliminating third-party markups and misalignments.
Equipped with ISO 9001, ISO 14001, and ISO 45001 certifications alongside Class II mechanical/electrical installation credentials. All pressure containment lines, gas manifolds, and vessels comply with CE directives and international pressure equipment rules.
Systems are fully plumbed, wired, and subjected to hydraulic pressure tests, leak detections (helium/mass spectrometer), and PLC logic FAT (Factory Acceptance Testing) before containerization, minimizing on-site deployment to roughly two weeks.
Systematic engineering evaluation comparing multi-bed PSA against conventional water scrubbing, chemical amines, and polymeric membrane separation.
| Separation Metric | Tongjie Pressure Swing Adsorption (PSA) | High-Pressure Water Scrubbing (HPWS) | Amine Chemical Absorption | Polymer Hollow-Fiber Membranes |
|---|---|---|---|---|
| Methane (CH₄) Purity | 97.0% – 99.2% (Adjustable) | 95.0% – 97.5% | > 99.0% | 96.0% – 98.0% |
| Methane Recovery Rate | 97.5% – 99.0% (with off-gas recir.) | 94.0% – 96.0% | > 99.0% | 95.0% – 98.0% |
| Thermal Energy Consumption | Zero Thermal Input | Zero Thermal Input | High (Stripper reboiler 110–140°C) | Low / Minimal |
| Electrical Power Specifics | 0.20 – 0.32 kWh / Nm³ raw gas | 0.26 – 0.38 kWh / Nm³ raw gas | 0.12 – 0.18 kWh / Nm³ raw gas | 0.22 – 0.35 kWh / Nm³ raw gas |
| Consumable / Chemical Hazard | Dry CMS / Zeolite bed (10+ yr life) | High water usage, biological fouling | Corrosive amine solvents (degradation risk) | Membrane aging, oil vapor sensitivity |
| Zero Liquid Discharge Synergy | Optimal (Dry Effluent Gas) | Poor (High wastewater generation) | Moderate (Spent amine hazardous waste) | High |
Real-world operational contexts engineered for complex climates, fluctuating feedstock, and strict environmental compliance.
Tailored for massive cattle, swine, and dairy feedlots across the Americas and Europe. Biogas derived from anaerobic lagoons undergoes dual-stage H₂S biological desulfurization, precision drying, and 4-bed PSA upgrading to produce pipeline-spec biomethane or vehicular Bio-CNG.
Large-scale municipal WWTPs leverage Tongjie's combined treatment trains: digester off-gas is upgraded to high-caloric RNG, while high-salinity digestate centrifugate is treated via ultrafiltration, reverse osmosis, and demineralization for municipal boiler loop make-up.
Engineered for high-nitrogen, high-oxygen landfill biogas environments. Systems incorporate specialized pre-chillers, VOC/siloxane activated carbon deep adsorption, and vacuum-assisted PSA (VPSA) to deliver fuel-grade methane while preventing downstream microturbine abrasion.
Ethanol distilleries and cassava starch processors generate high-BOD, acidic wastewater and high-volume biogas. Tongjie deploys complete circular systems: anaerobic reactors yield raw biogas for our PSA skids, while residual high-salt vinasse is condensed via OARO and DTRO down to ZLD crystals.
Containerized, ruggedized configurations engineered for extreme environments like Central Asia and the Middle East. Featuring heavy-duty sand protection, explosion-proof ATEX/IECEx automation, automated remote SCADA links, and closed-loop cooling requiring zero external utility water.
Key technological trends shaping biomethane procurement and lifecycle asset management over the coming decade.
Procurement teams and engineering firms evaluating biogas upgrading technologies in 2026 and beyond prioritize three overriding trends: Energy Efficiency Ratio (EER), Biogenic CO₂ Capture, and Lifecycle Modular Portability. As carbon credit verification frameworks tighten (such as RED II/III in Europe and LCFS in California), minimizing methane slip (the CH₄ vented during desorption) to below 1% is mandatory. Tongjie PSA systems achieve this by routing desorption off-gas back through regenerative concentration loops or catalytic thermal oxidizers, directly monetizing carbon credits.
Simultaneously, the demand for biogenic carbon dioxide has transformed the desorption byproduct from an emission nuisance into a commercial commodity. Modern Tongjie ODM designs can integrate secondary CO₂ purification stages, capturing food-grade liquid CO₂ (≥ 99.9%) for greenhouses, dry ice production, or synthetic e-methane production via green hydrogen methanation. For overseas project sponsors, sourcing fully standardized, modularized skid equipment from an experienced Chinese manufacturer guarantees reduced capex overheads, predictable delivery cycles, and turnkey documentation that meets European CE and North American electrical approvals.
Detailed technical clarifications on feed gas dynamics, skid manufacturing, certifications, and project lifecycle support.
Engineered for severe process challenges, oil & gas produced water recycling, high-density brine concentration, and containerized utilities.