China Water Reuse Equipment (Pretreatment + UF + RO Process) Factories, Supplier

High-Ratio Water Reuse Process

Shanghai Tongjie's water reuse equipment adopts a combined process of "Pretreatment + Ultrafiltration (UF) + Reverse Osmosis (RO)" to perform advanced treatment on industrial wastewater or secondary effluent from municipal wastewater treatment plants, producing water that meets reuse requirements. The equipment does not rely on chemical softening or thermal concentration. Based on physical separation principles, it removes suspended solids, colloids, organic matter, and dissolved salts from water. The produced water can be used as circulating cooling water makeup, wash water, or as feed water for further treatment.

Product Description

Process Flow and Principle

Water Reuse Equipment (1)

Raw water first enters the pretreatment unit, which typically consists of a multimedia filter or self-cleaning filter, retaining suspended particles larger than 50 micrometers and reducing the fouling load on downstream membrane units.

The pretreatment effluent then enters the Ultrafiltration (UF) unit. The UF membrane has a molecular weight cut-off (MWCO) ranging from 100,000 to 200,000 Daltons, with a pore size of approximately 0.01–0.02 micrometers. It separates colloids, bacteria, and macromolecular organic matter from the water. The UF permeate turbidity is reduced to below 0.1 NTU, and the Silt Density Index (SDI) is controlled below 3.

Water Reuse Equipment (2)

The UF permeate is pressurized by a booster pump and enters the Reverse Osmosis (RO) unit. The RO membrane is a polyamide composite membrane with a salt rejection rate of not less than 97%. Driven by pressure, water molecules pass through the RO membrane, while the majority of dissolved salts, organic matter, and microorganisms are retained and concentrated.

The conductivity of the RO permeate can be reduced to below 50 μS/cm, meeting the requirements for circulating cooling water makeup or process water. The system recovery rate is designed between 60% and 75% based on the raw water quality. A concentrate discharge and control valve is provided on the concentrate side.

Equipment Structure and Core Components

The equipment consists of pretreatment filters, UF membrane modules, RO membrane modules, a high-pressure pump, a chemical dosing system, a cleaning system, and a PLC control cabinet. The UF membrane uses hollow fiber PVDF material, available in outside-in or submerged configurations, and is equipped with automatic backwash and chemically enhanced backwash (CEB) sequences. The RO membrane elements are spiral-wound membranes with pressure vessels made of FRP or stainless steel, arranged in either single-stage two-pass or single-stage three-pass configurations. The system includes anti-scalant dosing, reducing agent dosing, and pH adjustment devices to control membrane scaling and oxidation risks. The control unit uses a PLC to achieve automatic operation, product water flushing, and fault alarms.

Key Performance Indicators and Applicable Standards

  • ✓ The determination of product water quality targets is based on two inputs: (1) the water quality requirements for reclaimed water reuse specified in current national and industry standards; and (2) the customer's proposed end-use for the product water, downstream process integration requirements, and on-site water source conditions. Based on this information, the company develops a targeted indicator plan.
  • ✓ Based on the customer's water quality report and volume requirements, the company provides a process scheme and guaranteed performance values covering the above indicators during the design phase. These values are mutually confirmed and used as the acceptance criteria for the equipment.
An ideal solution for meeting short-term or long-term decentralized water supply demands

Application Fields

This equipment is used for wastewater reuse in industries such as electronics, chemicals, textiles, and food, as well as for upgrading municipal wastewater treatment plants and utilizing reclaimed water. The produced water can be directly used as makeup water for open circulating cooling water systems, for plant irrigation, floor washing, or as pretreatment feed water for purified water preparation or boiler makeup water treatment systems.

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Frequently Asked Questions (FAQ)

1. What is the process flow of this water reuse system?
The system follows a multi-stage process starting with pretreatment (multimedia or self-cleaning filter) to remove particles larger than 50μm, followed by Ultrafiltration (UF) to filter out bacteria and colloids, and finishes with Reverse Osmosis (RO) to remove dissolved salts and organic matter.
2. What are the filtration capabilities of the Ultrafiltration (UF) unit?
The UF membrane features a molecular weight cut-off (MWCO) of 100,000 to 200,000 Daltons and a pore size of 0.01–0.02 μm. It reduces permeate turbidity to below 0.1 NTU and maintains the Silt Density Index (SDI) below 3.
3. What performance metrics does the Reverse Osmosis (RO) system achieve?
The RO membrane provides a salt rejection rate of no less than 97%, reducing permeate conductivity to below 50 μS/cm. The system recovery rate is designed between 60% and 75% depending on raw water quality.
4. What materials and automation controls are integrated into the equipment?
The equipment utilizes hollow fiber PVDF UF membranes, spiral-wound RO elements housed in FRP or stainless steel pressure vessels, chemical dosing devices, and a PLC control cabinet for automated operation, flushing, and fault alarms.
5. Which industries can benefit from this water reuse equipment?
It is widely applicable in electronics, chemical, textile, and food industries, as well as municipal wastewater upgrades. The produced water is suitable for cooling tower makeup, irrigation, floor cleaning, and boiler feed water pretreatment.
6. How are water quality targets and acceptance criteria determined?
Target parameters are customized based on national standards, raw water quality reports, and specific client reuse applications. Guaranteed performance values are mutually confirmed during the design phase for final equipment acceptance.

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