ISO 9001 / ISO 14001 / ISO 45001 & CE Certified OEM/ODM Manufacturer

ODM Industrial Sustainability Solutions Factory & Manufacturer

Pioneering high-salinity wastewater zero liquid discharge (ZLD), advanced DTRO/STRO membrane concentration, containerized seawater desalination, and closed-loop process water reclamation for global EPC contractors and multinational industrial facilities.

Engineered Equipment Portfolio

High-Efficiency Membrane & Wastewater Treatment Systems

Pre-engineered, modularized skids and turn-key containerized plants manufactured under rigorous international quality and engineering standards.

Wholesale High-Salinity Wastewater Treatment System Factory in China
ZLD • OARO Membrane

Wholesale High-Salinity Wastewater Treatment System Factory in China: OARO Membrane Solutions from Reliable Suppliers Factory, Manufacturer

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CE Certification China Suppliers Factory for Fracturing Flowback Water Reuse
Oil & Gas • CE Certified

CE Certification China Suppliers Factory for Fracturing Flowback Water Reuse Treatment Equipment for Oil & Gas Field Stimulation Suppliers, Supplier

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High-Pressure Membrane Concentration System DTRO STRO
DTRO • STRO Concentration

Wholesale High-Pressure Membrane Concentration System in China - Top Suppliers & Factory for DTRO & STRO Technology Factory, Supplier

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CE Certified High Pressure DTRO STRO Supplier
High Pressure • CE Standard

CE Certification High-Pressure Membrane Concentration System Suppliers and Factory in China - DTRO & STRO Technology Suppliers, Manufacturers

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OEM Eco-Friendly Water Treatment Solutions
Eco Reclamation • OEM

OEM Eco-Friendly Water Treatment Solutions from China ODM Suppliers - Tailored by Our Expert Factory Supplier, Manufacturer

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Wholesale China Eco-Friendly Water Treatment Solutions
Turnkey Engineering • ODM

Wholesale China Eco-Friendly Water Treatment Solutions: Leading ODM Suppliers and Factory for Your Brand Suppliers, Manufacturers

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China OEM Precision Manufacturing Environmental Water Treatment
Precision Fabrication • ISO

China OEM Precision Manufacturing in China: Leading Suppliers & Factory for Customized Environmental Water Treatment Solutions Suppliers, Manufacturer

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Industry Engineering Analysis

Decarbonization, Resource Circularity & Advanced Process Separation

How state-of-the-art membrane concentration, zero liquid discharge, and modularized skid engineering empower international industrial facilities to thrive amidst tightening environmental regulations.

Global industrial manufacturing is confronting an unprecedented structural transformation. Driven by stringent environmental regulations, aggressive corporate ESG (Environmental, Social, and Governance) commitments, and escalating raw water costs, industrial facilities can no longer afford to treat water as a single-use utility. Sustainable industrial water management has shifted from simple end-of-pipe wastewater treatment to sophisticated closed-loop resource extraction and Zero Liquid Discharge (ZLD) systems.

As an industry-leading ODM Industrial Sustainability Solutions Factory and Manufacturer, Shanghai Tongjie Environmental Protection Technology Co., Ltd. (established in 2010) engineers and fabricates mission-critical water treatment assets. Operating as a recognized National High-Tech Enterprise and Shanghai Specialized & Sophisticated Enterprise, Tongjie bridges process engineering, mechanical precision, and software automation to deliver high-recovery solutions tailored to the world's most aggressive feed water profiles.

17+
Years Engineering Expertise
38+
Patents & IP Inventions
1,000+
Global Commissioned Systems
≤ 15 Days
On-Site Commissioning Window

Whether mitigating complex organics in petrochemical fracturing fluids, eliminating heavy metals from semiconductor fabrication rinsing, or extracting fresh potable water from high-salinity marine sources, our manufacturing infrastructure delivers guaranteed effluent stability, minimized lifecycle footprint, and optimized Total Cost of Ownership (TCO).

The Supply Chain Advantage

Why Tier-1 Global EPCs Partner with Our Shanghai Manufacturing Base

Combining world-class component sourcing, advanced precision manufacturing, and rapid modular prefabrication for unmatched capital and operational efficiency.

Vertical In-House Manufacturing

We eliminate subcontractor margins and schedule fragmentation by executing mechanical engineering, 3D piping routing, laser plate cutting, automated orbital welding, electrical skid assembly, and PLC programming entirely under one roof in Shanghai.

  • Class II Environmental Protection Contracting
  • Class II Mechanical & Electrical Installation
  • Automated frame welding & anti-corrosion coating

Tier-1 Global Core Components

Reliability hinges on process hardware. Our ODM systems integrate globally certified primary components to ensure effortless field replacement and global parts availability across Europe, the Middle East, the Americas, and Southeast Asia.

  • Membranes: DuPont FilmTec, Toray, Hydranautics
  • High-Pressure Pumps: Danfoss, Grundfos, Cat Pumps
  • Automation & Controls: Siemens, Schneider, ABB

100% Wet Factory Acceptance Testing

Field commissioning delays are the largest source of cost overruns in overseas infrastructure. Tongjie subjects every containerized unit and skid to full hydraulic pressure testing, electrical sequence validation, and instrument calibration prior to export.

  • Full hydrostatic pressure integrity trials
  • Simulation of extreme raw water TDS swings
  • Pre-loaded SCADA automation & cloud telemetry

Global Compliance & Engineering Codes

Our solutions conform to international procurement frameworks. We engineer pressure vessels, piping manifolds, and electrical enclosures to ASME Section VIII, CE-PED (Pressure Equipment Directive), CE-LVD/EMC, and UL508A specifications, allowing seamless integration into multinational municipal and private-sector plants.

Rapid Delivery Lead Times

Leveraging the expansive industrial cluster of the Yangtze River Delta, our factory maintains pre-assembled structural skids and bulk inventories of titanium, Duplex 2205, and Super Duplex 2507 metallurgy. Standard containerized RO and DTRO units ship within 45 to 60 days, slashing critical path project schedules.

Proprietary Technology

Advanced Separation Matrix: From DTRO to Closed-Loop ZLD

Engineered to handle extreme osmotic pressures, aggressive foulants, and high chemical oxygen demand (COD) profiles.

Conventional spiral-wound reverse osmosis (RO) membranes are restricted by hydraulic flow channel geometries and vulnerable to colloidal fouling when processing total dissolved solids (TDS) beyond 45,000 mg/L. Tongjie overcomes these thermodynamics barriers through four core membrane and thermal separation platforms:

Technology Platform Target Feed Chemistry Operating Pressure Concentration Limit (TDS) Primary Application Matrix
Disc Tube RO (DTRO) High COD, High Silt Density Index (SDI > 5), Scaling Ions 75 bar – 160 bar Up to 120,000 mg/L Oilfield flowback fluid, landfill leachate, chemical ZLD
Spacer Tube RO (STRO) Suspended solids, moderate bio-fouling, high recovery 60 bar – 90 bar Up to 80,000 mg/L Textile effluent, industrial park wastewater reuse
Osmotically Assisted RO (OARO) Ultra-high salinity brines, near-crystallization feed Up to 120 bar Up to 180,000 mg/L Thermal evaporator feed volume minimization
Containerized SWRO Raw open sea, tidal estuaries (TDS 32,000 - 45,000 mg/L) 55 bar – 70 bar Permeate TDS < 200 mg/L Offshore platforms, island resorts, coastal industry
MVR & Crystallization Saturated salts, mixed sulfate/chloride brines Atmospheric / Vacuum Solid salt discharge Zero Liquid Discharge (ZLD) chemical complexes

Open-Channel DTRO Hydraulics: Mitigating Concentration Polarization

Unlike spiral membranes where narrow feed spacer channels create dead zones prone to scaling, our DTRO modules utilize open-channel disk architecture. High-velocity hydraulic sweeps across the membrane cushions prevent particulate adhesion and break down the boundary concentration layer. This enables stable operation even in oilfield fracturing returns with suspended solids (SS) up to 100 mg/L and silica levels that would foul standard spiral elements within hours.

Worldwide Deployments

High-Impact Industrial Application Sectors

Customized ODM solutions engineered to satisfy sector-specific discharge thresholds, product purity requirements, and circular water mandates.

Oil & Gas Upstream Stimulation

Processing flowback fluid and produced water to meet stringent subsurface reinjection limits or regional reuse quotas.

  • Residual oil content ≤ 5 mg/L
  • Suspended solids ≤ 1 mg/L
  • Elimination of barium/strontium scale risks
  • Skid-mounted rapid rig relocation

Island & Remote Coastal Utilities

Overcoming freshwater scarcity in remote zones through self-contained, containerized seawater reverse osmosis (SWRO).

  • Integrated energy recovery devices (ERD > 96%)
  • Off-grid solar photovoltaic (PV) hybrid coupling
  • Anti-corrosion 316L / Super Duplex manifolds
  • Plug-and-play field startup within 48 hours

Semiconductor & Microelectronics

Supplying continuous Ultrapure Water (UPW) and closed-loop reclaim systems for silicon wafer cutting and chemical etching.

  • Resistivity up to 18.2 MΩ·cm at 25°C
  • Total Organic Carbon (TOC) < 2 ppb
  • Continuous Electrodeionization (CEDI) polishing
  • Automated clean-in-place (CIP) loops

Chemical & Electroplating ZLD

Treating highly corrosive, heavy-metal-laden mother liquors to prevent environmental fines and reclaim commercial salts.

  • Pre-softening crystallization mitigation
  • High-pressure concentration up to 160 bar
  • Condensate recovery for cooling tower make-up
  • Separation of industrial sodium chloride/sulfate

Food & Beverage Sanitary Processing

High-purity ingredient water, steam generator feed, and process reclamation conforming to stringent FDA, 3-A, and EHEDG standards.

  • Sanitary tri-clamp stainless steel connections
  • Full automated ozone and hot water sanitization cycles
  • Continuous traceability and compliance logging

Mining Tailings & Acid Mine Drainage

Reclaiming industrial wash water and neutralizing heavy metal acidic runoffs in isolated mining environments worldwide.

  • Heavy-duty skid frames built for high-vibration sites
  • Tolerance for aggressive sulfate and iron scaling
  • Unattended operation supported by satellite IoT
Industry 4.0 & Governance

Integrated IoT Digital Twins & Global Compliance Framework

Transforming complex multi-stage separation assets into transparent, low-carbon, autonomous infrastructure.

Automated Edge Computing & SCADA

Every skid manufactured by Tongjie integrates an industrial-grade Siemens or Allen-Bradley programmable logic controller (PLC) coupled to a cyber-secure edge gateway. Continuous telemetry tracks differential pressures across every membrane stage, flux decay, feed temperature, and energy consumption per cubic meter of permeate produced.

Our automated predictive maintenance routines forecast membrane bio-fouling or mineral precipitation 72 hours before irreversible flux decay occurs, automatically adjusting antiscalant dosing or triggering precision Clean-In-Place (CIP) sequences.

Scope 1, 2, & 3 ESG Carbon Auditing

Corporate sustainability officers require quantifiable, auditable data to substantiate ESG reports. Tongjie systems feature dedicated kWh/m³ and carbon-offset data calculation modules. By incorporating isobaric pressure exchangers, our seawater desalination systems consume less than 2.8 kWh per cubic meter of fresh water.

Our closed-loop industrial water reuse configurations directly reduce municipal supply intake fees and slash scope 3 water supply chain footprints, aiding multinational clients in achieving certified net-zero water positive operations.

Engineering Consultation

Frequently Asked Questions: Industrial Procurement & Engineering

In-depth responses to the critical design, metallurgical, and commercial parameters encountered during global water treatment tenders.

What specific raw water data is required for Tongjie to issue an engineered proposal?

To perform mass balance modeling and membrane projections, we require a comprehensive water analysis: Total Dissolved Solids (TDS), electrical conductivity, pH, temperature range, silica (SiO2), total hardness (Ca2+, Mg2+), barium, strontium, iron, manganese, COD, BOD, oil/grease, and Silt Density Index (SDI) or turbidity. Additionally, define target permeate volume (m³/day), intended application, and electrical utility parameters (voltage/frequency).

How does DTRO compare against standard spiral-wound RO in wastewater concentration?

Standard spiral membranes rely on thin mesh feed spacers (28 to 34 mil) that easily choke under high colloidal, organic, or biological loads, requiring feed SDI < 3. Disc Tube Reverse Osmosis (DTRO) features an open-channel hydrodynamic structure with no mesh spacer. Fluid sweeps unobstructed across smooth circular membrane cushions, allowing DTRO to handle SDI > 5, high COD, and operating pressures up to 160 bar without premature fouling.

How does containerization accelerate on-site installation and commissioning?

Field civil construction, piping fabrication, and electrical wiring in remote locations or harsh overseas climates are expensive and unpredictable. Tongjie containerized plants arrive with internal lighting, HVAC climate control, pre-wired instrumentation, interconnecting high-pressure piping, and calibrated pumps. On site, contractors only connect raw water feed, permeate outlet, brine drain, and main three-phase power.

What metallurgy and materials are selected for high-chloride and corrosive applications?

Chloride stress corrosion cracking and pitting are fatal risks in high-salinity service. For seawater desalination and brine concentration stages, Tongjie utilizes high-grade Super Duplex stainless steel (UNS S32750 / 2507) or Duplex 2205 for high-pressure headers, and CPVC, PVDF, or vinyl ester FRP for low-pressure chemical and intake sections. Viton seals and Hastelloy C-276 trim are implemented in aggressive oilfield applications.

What documentation and validation support is provided for pharmaceutical and semiconductor clients?

We supply complete documentation packages to support qualification and regulatory submission: Design Qualification (DQ), Installation Qualification (IQ), and Operational Qualification (OQ) protocols. Our submittals include as-built P&ID schematics, 3D GA drawings, weld inspection logs, boroscope inspection photos, hydrostatic test certificates, instrument calibration sheets, and PLC source logic code.

What is the standard warranty and post-handover operational support mechanism?

Tongjie provides a standard 12-to-24 month comprehensive equipment warranty, extendable through service agreements. All systems are equipped with encrypted 4G/Ethernet telemetry modules, enabling our Shanghai process engineering center to deliver 24/7 remote diagnostics, alarm troubleshooting, and performance tuning alongside local EPC partners worldwide.

Custom ODM & Modular Skids

Specialized Seawater, Ultrapure & Sanitary Process Systems

Explore our compact, off-grid containerized, and precision-engineered environmental water equipment portfolio.

Compact Seawater Desalination System from China Suppliers
Compact SWRO • Islands

Wholesale Compact Seawater Desalination System from China Suppliers - Efficient Factory Solutions for Small Freshwater Needs Supplier, Manufacturers

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Fracturing Flowback Water Reuse Treatment Equipment
Oil & Gas Stimulation

Wholesale Fracturing Flowback Water Reuse Treatment Equipment - China Suppliers & Factory for Oil & Gas Field Operations Manufacturers, Manufacturer

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China Ultra-Pure Water System for Semiconductor & Electronics
Semiconductor • UPW EDI

Wholesale China Ultra-Pure Water System for Semiconductor & Electronics | Top Suppliers & Factory Quality Solutions Suppliers, Manufacturers

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China Food & Beverage Water Purification System
Food & Beverage • Sanitary

ODM China Food & Beverage Water Purification System - Leading Suppliers & Factory for Safe, Compliant Water Manufacturers, Manufacturer

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Modular Containerized Seawater Desalination Equipment Off-Grid Solar
Off-Grid Solar • SWRO

ODM China Suppliers Factory Modular Containerized Seawater Desalination Equipment - Rapid Deployment and Off-Grid Solar System Factories, Factory

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ODM China Food Beverage Process Water System Reliable Factory
Purified Water Engineering

ODM China Food & Beverage Process Water System - Reliable Suppliers and Factory Solutions for Purified Water Factory, Manufacturers

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ODM China OEM Precision Manufacturing Suppliers Custom Water Equipment
Custom Engineering • ODM

ODM China OEM Precision Manufacturing Suppliers - Custom Environmental Water Treatment Equipment Factory Solutions Factories, Supplier

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